Wednesday, 29 August 2012

KeyKeg dispense

Some stuff on dispensing KeyKegs via either regular keg fonts, handpull, but most importantly, how to reduce excess condition in a KeyKeg.

KeyKeg Dispense from Hardknott Brewery on Vimeo.

Not the best video I've done from a production point of view, but I have spent ages on it, have a heart.........

Thursday, 23 August 2012

Kegs Without Extraneous CO2

We quite like KeyKegs. We wish they cost a little less, or at least that we could find a more cost effective way of getting them transported from Germany. But still, the bag-in-a-ball type of thing is handy and the non-returnable nature cuts costs in other areas.

We can put the beer into KeyKeg with minimal filtering, after carbonating by secondary fermentation in our tanks. It's difficult to find a reason, from this brewers point of view, why the beer in KeyKegs is any different from that in cask. The only disadvantage I can see is that it is difficult to vent off a KeyKeg if the beer is more fizzy than desired1.

In just about 2 weeks from today we'll be pitching up at Leeds to serve beer from KeyKeg. I hope, if I get it all sorted, I may, just for the novelty, seve some of it through handpull.

Meanwhile, here is Jules and I messing around with various human powered compressed air generators.

KeyKeg dispense using foot-pump from Hardknott Brewery on Vimeo.


1However, it is not impossible to reduce carbonation levels by venting. I'm planning a tutorial video on dealing with Craft Keg when it gets too carbonated.

Friday, 10 August 2012


Of course, Hardknott like to be different. We brew Infra Red as our 6.2% IPA despite complaints that it's got too much Crystal malt in it. I like it, and it seems quite a few other people are reasonably happy with it too. We know it has a fairly narrow appeal, and tends to be a bit of a marmite beer. Drinkers who like it tend to really like it. Anyone who isn't keen, really isn't keen. It's a niche beer and therefore has a narrow market. We like it the way it is, so we aren't changing it.

However, everyone else is making proper IPAs at that strength. You know the type, nice and pale, plenty of West Cost American or NZ contemporary hops. Nice balance of malt sweetness to give a very satisfying fruity Indian Pale Ale. Our recent collaboration with John Keeling of Fullers has been incredibly successful. The English Experiment has enjoyed a good reception from quite a few people whose opinions I respect.

The English Experiment also sells well, which is a very important point. You may have heard that we are expanding a little. That means we want to ensure people have no excuse for not buying our beer.

We1 brewed the first ever batch of our new 5.8% IPA yesterday. It builds on everything we have already done, copies ideas from other people where needed, and then we added a very healthy dose of our own Hardknott stamp of authority. We think you'll like it. We really hope you'll like it.

Today we named it. Alex used to mess around on ships in a previous employ, which links nicely to the IPA theme. I have always had a fascination with maps, navigation, astronomy and geographic learning. Azimuth seems a name that fits the occasion, so that's what we'll call it. It's a beer with direction, you see.

We'll be serving it, assuming nothing goes terribly wrong, at the Leeds International Beer Festival. You can come along, try it, tell us what you think and then we'll go away and try and improved the recipe based on what you've told us. A month later we'll be at the Independent Manchester Beer Convention with the new improved version. We will again listen, take in everything you tell us, go away and have another go.

It's not really possible to involve the beer drinker any closer than this without actually getting them to brew the beer.


1Actually, Alex brewed it whilst we were out delivering. We had a few email exchanges discussing hopping regimes, which was tricky when I was on the M1, having to pull off into the services to make replies.

It was the first time Alex brewed when I was outside Cumbria. It has to happen occasionally as I'd like to have a holiday sometime.

Thursday, 2 August 2012

A great leap forward

The blame for the country's woes are firmly placed at the door of the banks. The political parties try to blame each other, and although I have my own views on that, by and large I feel that their squabbling is pointless irritation that detracts from the truth. The only conclusion I can therefore reach is that the banks have indeed been responsible for our downfall.

Our recent experience with the banks would bear this out. Despite the fact that several years ago they were happy to lend to any hair-brained scheme, now it seems an overreaction has occurred resulting in them not lending to anything but an absolute cast-iron certain project.

For the last 12 months we've been investigating various modest expansion options. This is based on the fact that we have managed to grow a demand that we found difficult to meet. So, cap in hand, all togged up all neat and that, to meetings with several banks. Mostly they went like this;

"We can't make enough beer because we haven't got enough shiny stainless steel" we would say, probably with more eloquence "Please may we borrow some money so we can expand?"

"No, you didn't make a profit yet"

"Ah, yes, we know, it's part of the plan. We've been developing markets and products and investing in the brand" We would patiently explain "Now we've done that, if you would care to look at our business plan, into which we've put a lot of effort, you will see that with the economies of scale, we project a profit in the future. But we do need to borrow some money to realise this"

"We're not lending you any more, you haven't made a profit"

And so the discussion would go around in circles. Apparently we could have lied to them, which is a tactic that works. We are not liars I'm afraid. We have many faults, and we try our best to improve, but we are not liars.

One day, around the time we were wasting our valuable efforts talking to ineffectual banks, we got told that there was a scheme giving out grant money. It's called the Rural Development Program for England, part of DEFRA. This is in turn funded out of Europe.

I've had experience of grants before, and generally it's a mixed bag. Sometimes it's good, and sometimes the money you get is not worth the red tape. This, it turned out, is probably going to be worth it.

We put in an expression of interest for funding for more tanks and a bottling machine. It seemed we were eligible because our town is rural. A rural town? I try not to think too hard about the contradiction.

We tried to keep the overall costs down because, even with the grant, it would be stretching our finances. We budgeted the investment for around £74k, which anyone who knows anything about decent brewery equipment will know doesn't buy much, especially if part of that is to include an automated bottling machine. We were hoping to get 40% grant aid on this.

I could bore you silly with the details of the complexities of putting together a grant application, but suffice to say you don't get the grant up front. Oh no, you have to spend the money first, including the VAT element, and then claim it all back. In the mean time hoping the cash flow works out OK.

Luckily there is another Government backed organisation called Enterprise Answers. They lend money to people who have been told to get lost by the banks. They are, by their nature, an expensive way to borrow money, but at least they do lend, and offset against the benefits of grant aid, it looked like we might actually get to expand and create a few jobs.

When we got the answer back we were somewhat surprised with the great news that we were authorised to spend a little bit more on the project. Thus allowing us to buy a slightly better bottling machine. Additionally, rather then us gaining a 40% grant they gave us 50%. The total grant funding rising from about £30k to around £42k. Delighted? Bloody estatic.

I was hoping to hold off telling this story until we had some proper stuff to show you, but I let it slip to a local reporter and he's been desperate to get it into his paper. It happened yesterday, so it's out there now, you lot should have known first, to be honest.

Anyway, the future looks good for us, we will soon be able to make more Hardknott beer. It's all a little bit scary because we are effectivly spending taxpayers money. There is stuff I have to worry about which involves audit trails and the like. Splendid, not. But we'll manage, one way or another.

We only need you guys to do one thing; drink our beer, whereever you find it, cask, keg or bottle we don't care, just get it drunk, then we can make more of it.

Simple, eh?